KTM200 Motorcycle Motor

The KTM200 Motorcycle, manufactured by Max Trading in China, is characterized by its efficient power transmission and durable structure. Its 15mm gear output shaft, coupled with a helical spline, meshes tightly with the engine flywheel ring gear for smooth power transmission. The die-cast aluminum alloy housing reduces weight and improves heat dissipation, while the rear cooling grille is widened by 5mm to effectively cope with high-temperature, high-load environments. The motor interface is equipped with a silicone seal, and the output shaft end has a 35mm rubber dust cover to prevent mud and water intrusion. An IP54 protection rating ensures long-term reliability.

The motor uses a full plastic brush holder for improved insulation. The start button triggers current via a relay electromagnetic coil, ensuring smooth starting. The stator, rotor, and brush holder of the KTM200 Motorcycle work together to ensure long-term stable operation. The product is widely used in off-road motorcycles, electric scooters, ATVs, and the engine modification and repair market, serving as a crucial guarantee for high-performance motorcycle power systems.

Product Description

1. Efficient Power Transmission

The KTM200 motorcycle engine uses a permanent magnet DC motor with the following characteristics:

High current conversion efficiency, with a maximum operating current of 80-100A, providing sufficient power output.

The gear output shaft is 15mm long and has a helical spline at the front, which meshes well with the engine's flywheel ring gear, ensuring smooth power transmission.

2. Durable Structural Design

The main casing of the engine uses an aluminum alloy die-cast casing, which not only reduces the overall weight but also enhances heat dissipation performance. The rear heat dissipation grille is widened by 5mm, further optimizing the engine's heat dissipation capacity and adapting to high-temperature, high-load working environments.

3. Protection and Corrosion Resistance Design

To ensure the reliability and durability of the engine, the KTM200 motorcycle motor design fully considers protection requirements:

IP54 protection rating: The power interface integrates a silicone sealing ring to ensure that water and mud do not enter the motor gear area.

Rubber dust cover: The output shaft end is equipped with a 35mm diameter rubber dust cover to prevent mud and water from entering during off-road riding.

4. Precision Electrical System

The motor's brush holder uses a full plastic structure, improving insulation performance.

The start button triggers the current by connecting the relay electromagnetic coil, ensuring smooth engine starting.

Motor System

The permanent magnet DC motor (PMDC) has the following key components:

Stator: Permanent magnets provide strong magnetic field support.

Rotor: Uses copper wire windings to ensure good current conduction. Brush Holder: All-plastic structure, improving motor insulation and extending service life.

These components work together to ensure the efficient operation and long-term stability of the KTM200 motorcycle motor.

Structure & Design

• Housing Material: Die-cast aluminum alloy housing reduces weight and enhances heat dissipation.
• Brush Structure: All-plastic brush holder improves insulation performance and ensures long-term motor use.
• Protection Measures: Rubber dust cover and sealing ring effectively prevent mud and water ingress, protecting the motor's core components.
• These designs ensure that the motor can operate efficiently for extended periods in harsh environments, making it particularly suitable for off-road and long-distance riding applications.

Usage & Applications

Applicable Models: KTM200Exc (2008-2016 models), KTM250, KTM300, etc.

Application Scenarios:

Suitable for power systems of off-road motorcycles, mini motorcycles, ATVs, etc.

Can be widely used in the motorcycle engine modification and repair market.

Parameter Configuration

Packing & Delivery

Why Choose Max Trading?

Max Trading can become your long-term partner. We not only provide products, but also provide one-stop service for the entire process from product selection to after-sales service support. We will make reasonable logistics arrangements based on the order quantity, accept small orders as well as large orders, and reasonably plan cost expenditures according to different situations to save transportation costs. The shipping port is Ningbo Port, and more than 300 container routes cover more than 200 countries and more than 600 ports. We have a wide range of products that comply with international standards and provide 24-hour after-sales support.

• Source Manufacturing Strength: We possess advanced CNC laser cutting and stamping equipment, ensuring that the precision error of each skid plate is controlled within 0.5mm.
• Rigorous Road Testing: Every product undergoes real off-road testing before mass production to ensure that it does not produce abnormal noise or displacement under extreme vibrations. 
• Global Distribution Support: As a professional motorcycle parts supplier, we support OEM customization and provide global wholesalers with stable inventory and fast logistics.