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Motorcycle Cylinder Set for HONDA CG200
  • Motorcycle Cylinder Set for HONDA CG200Motorcycle Cylinder Set for HONDA CG200
  • Motorcycle Cylinder Set for HONDA CG200Motorcycle Cylinder Set for HONDA CG200
  • Motorcycle Cylinder Set for HONDA CG200Motorcycle Cylinder Set for HONDA CG200
  • Motorcycle Cylinder Set for HONDA CG200Motorcycle Cylinder Set for HONDA CG200
  • Motorcycle Cylinder Set for HONDA CG200Motorcycle Cylinder Set for HONDA CG200

Motorcycle Cylinder Set for HONDA CG200

The Motorcycle Cylinder Set for HONDA CG200, manufactured in China, is specifically designed for the CG200 series motorcycles. Inheriting the durable genes of the Honda CG series, it meets the demands of high-intensity daily use and agricultural operations. Max Trading utilizes a single-cylinder OHV structure, combined with a lightweight aluminum alloy cylinder block and a highly wear-resistant inner liner design, achieving excellent heat dissipation, wear resistance, and mechanical stability. Equipped with a closed-loop water-cooling system and an optimized combustion chamber design, it ensures stable power output during high-speed operation, hill climbing, and extended working hours.

Max Trading's HONDA CG200 Motorcycle Cylinder Set features a lightweight aluminum alloy cylinder block, reducing engine weight and improving heat dissipation. A centrifugal casting process incorporates a ductile iron sleeve, increasing inner wall hardness by over 30% to effectively handle the high-frequency reciprocating motion of the piston. A closed-loop water-cooling system, working in conjunction with an external radiator and centrifugal water pump, stabilizes the cylinder block temperature at approximately 95°C, reducing power drop by 15% at high speeds. An optimized combustion chamber design delivers a maximum power output of 11.2kW/8000rpm and a torque of 16.5N·m/6500rpm, with a top speed of 105km/h.


This cylinder block is suitable for high-intensity applications, such as climbing slopes ≤15°, high-speed cruising, and everyday agricultural operations, and has long held a dominant position in the Southeast Asian and South American markets. Max Trading possesses advanced CNC machining and centrifugal casting equipment, a rigorous dimensional and quality control system, and offers OEM customization services, including logo printing, size adjustments, and material upgrades. Customers can enjoy direct factory quotes, technical support, and flexible minimum order quantities, ensuring a perfect match between the CG200 Cylinder Set and the original engine, enhancing engine reliability and longevity.

1. Details

  • Core Structural Design

Lightweight Alloy Body: The aluminum alloy cylinder body reduces overall engine weight while ensuring high heat dissipation efficiency, preventing overheating during prolonged operation.

Enhanced Wear Resistance: Selected models integrate ductile iron liners into the aluminum alloy body via the centrifugal casting process. This elevates inner wall hardness, boosting wear resistance by over 30% compared to pure aluminum cylinders and enabling it to withstand higher piston reciprocating frequencies.

Water Cooling System: A closed-cycle water cooling system with a spiral water channel cast into the cylinder body, paired with an external radiator and a centrifugal water pump (3L/min flow rate), stabilizes the cylinder temperature at approximately 95℃. This reduces power attenuation by 15% under high-speed conditions, ensuring consistent performance.

  • Performance Optimization

Combustion Chamber Upgrade: Optimized combustion chamber design increases maximum power to 11.2kW/8000rpm and torque to 16.5N·m/6500rpm, with a top speed of 105km/h.

Scenario Adaptability: Ideal for high-intensity use such as mountain climbing (slope ≤ 15°) and high-speed cruising (≥ 70km/h), as well as daily agricultural motorcycle operations in harsh environments.

  • Market Positioning

As a derivative of Honda’s classic CG series, this cylinder set has long dominated the mainstream of agricultural motorcycles in Southeast Asian and South American markets, valued for its durability and adaptability to diverse road conditions.

Motorcycle Cylinder Set for HONDA CG200

2. Parameter Configuration

Item

Specification

Cylinder diameter

Inner Diameter 65.5mm, some versions are 63.5mm

Displacement

199.6cc

Compression ratio

9.5:1

Cylinder bottom mounting holes

4 symmetrically distributed bolt holes with a diameter of 6mm or 8mm

The connection surface between the top of the cylinder and the cylinder head

The cylinder head and cylinder body are connected by M8 × 82 bolts, as well as CG200-A-3 # cylinder double head bolt A (oil passage thread 20mm, rod diameter 6.3), CG200-A-4 # cylinder double head bolt A (thread 22mm, rod diameter 7.5)

Piston pin

Diameter 14mm

Fuel consumption per 100 kilometers

2.3L~2.6L

Torque

13.0N·m (5500r/min)

Power

10.5kW (7500r/min)

3. Advantages of Our Cylinder Set

Superior Wear Resistance: The centrifugal casting process and high-quality ductile iron liners create an excellent metallographic structure, extending service life.

Precision Machining: scavenging ports and fins are clean and smooth, ensuring unobstructed heat dissipation and airflow.

Effective Oil Retention: A clear cross pattern on the inner hole surface enhances oil retention, reducing friction between the piston and cylinder wall.

High Precision Tolerances: Strict control over machining dimensions and form/position tolerances ensures a perfect fit with HONDA CG200 engines, minimizing assembly errors.

Custom OEM Services: We support personalized customization according to customer requirements, including logo printing, size adjustments, and material upgrades.

4. Product Range & Factory Strength

As a leading China Manufacturer and Factory of motorcycle engine parts, Max Trading offers a comprehensive product portfolio beyond CG200 cylinder sets:

Cylinder Blocks & Kits: Standard and large-bore cylinder kits for various motorcycle models.

Matching Engine Parts: Cylinder heads, piston kits, crankshafts, camshafts, rocker arms, and other engine body accessories.

Our factory is equipped with advanced CNC machining and centrifugal casting equipment, with a professional R&D team and strict quality control system. We ensure consistent product quality and on-time delivery, serving customers in over 20 countries across Southeast Asia, South America, and the Middle East.

5. Why Choose Max Trading as Your Supplier?

Direct Factory Pricing: Eliminating middlemen ensures competitive prices for bulk orders.

Quality Certification: All products pass ISO 9001 and CE certifications, meeting international standards.

Technical Support: Our engineering team provides professional after-sales support and installation guidance.

Flexible MOQ: Accept small batch orders for trial use, with scalable production capacity for large orders.


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6. FAQ

Q1: Are your cylinder sets compatible with all HONDA CG200 models?

A1: Our standard cylinder set fits most CG200 models. For modified or special versions, we offer customized solutions based on your specific engine parameters.


Q2: What is the warranty period for your cylinder sets?

A2: We provide a 12-month warranty for all cylinder sets under normal use conditions.


Q3: Can you provide samples for testing?

A3: Yes, we offer free samples (freight collect) for quality verification before bulk orders.


Q4: What is your lead time for bulk orders?

A4: For standard products, the lead time is 7–15 days; for OEM/customized orders, it is 20–30 days depending on the order quantity.

Hot Tags: Motorcycle Cylinder Set for HONDA CG200, Motorcycle Cylinder Kit, Engine Cylinder Assembly
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